Shanghai Liangui Technology Co., Ltd.
We are committed to promoting the prosperity and development of the world through science and technology.
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Low Frequency Transformer EI 133.2 Silicon Steel Sheet Automatic Chip Inserting Machine
Product Description
"Transformer Automatic Chip Inserting Machine" is developed by our company on the basis of "hand-crank chip inserting machine" (patent number: ZL201430518221.9). An EI inserting machine for low-frequency transformers is a specialized piece of equipment used in the manufacturing process of transformers. The "EI" refers to the shape of the laminated silicon steel core used in the construction of transformers. It consists of two separate "E" shaped laminations and a central "I" shaped lamination, which are stacked together to form the core.
The purpose of the EI inserting machine is to automate the assembly of the transformer core by inserting the laminations into the appropriate positions. This machine is designed to handle the specific size and shape of the EI laminations used in low-frequency transformers.
The machine typically consists of a feeding mechanism that supplies the EI laminations, a positioning system that aligns the laminations correctly, and a pressing mechanism that applies pressure to secure the laminations together. The machine's automation allows for precise and efficient assembly, reducing human error and increasing productivity in the transformer manufacturing process.
Overall, the EI inserting machine for low-frequency transformers plays a crucial role in streamlining the production of transformers by automating the core assembly process, ensuring accurate and consistent results.
Product Parameter:
| Product name | EI 133.2 Silicon Steel Sheet Automatic Chip Inserting Machine |
| model | LG-EI-133.2 or Customized |
| Voltage | Input: 220VAC~240VAC 50~60Hz Output: 60VAC 24VDC |
| Rated power | 2.86 KW |
| Power supply | 220V, 60Hz |
| Operating environment | 0-50℃ |
| Weight | 70 KG |
| Positioning accuracy | ±0.02mm |
| Control System | PLC+touch screen control system |
| Communication port | 232 connector, support upload, download, operation monitoring and other functions |
| Air supply | 0.4-0.65 (dry and clean air) Mpa |
Product Features
① Simple, efficient and easy to use.
It can reduce the need for manual labor and increasing production efficiency, saves manpower and reduces the labor intensity of the manual rocker arm of the old-fashioned shaker, and novice can be on the job in just 10 minutes of training.
② The structural part is made of high-quality steel, which has less wear, less failure, long service life, and easy replacement of parts. It is an ideal choice for transformer manufacturers.
③ Using high-performance PLC control, the touch screen control interface is easy to operate.
④ Adopt high-precision, high-torque stepping motor drive, fast speed and long life.
⑤ Card protection system, overcurrent and overload protection.
⑥ Adopt unique triangular structure and user-friendly Interface: The machine typically features a user-friendly interface that allows operators to monitor and control the insertion process easily.
Product Instructions
1 Loading, place the EI sheet corresponding to the EI sheet slot.
2 Set the insert parameters of the EI sheet according to the EI and frame size, and debug it.
3 When the debugging is OK, put the skeleton/ bobbin /wire package in the skeleton position, press the start switch (can be started by foot switch), the machine will automatically complete the inserting work, confirm that the inserting is completed, take it out, put in a new skeleton, and then repeat.
Company Profile:
Shanghai Liangui Technology Co., Ltd. is committed to promoting the prosperity and development of the world through technology, focusing on Intelligent Equipment & Automation Solutions to to help enterprises to improve production process and minimize the cost.
We are an intelligent equipment & automation solution integration service provider. Our company has a professional foreign trade sales team and an experienced technical support team, the principles of our team work is customer first and fast solution. Our business scope includes Mechanical and Electrical Equipment (Wire & Cable Processing Equipment, EI Lamination Stacking Machine for low frequency transformer), Industrial Robot, NDT Testing Equipment, Dry Ice Cleaning Machine etc.
Our mechatronics business division is specialized in the R & D, production, sales and maintenance of Non-standard Mechanical and Electrical Equipment, mainly focused on Wire & Cable Manufacturing industry and Transformer Manufacturing industry. Our company's High-speed Terminal Welding Machine, Wire Splitting and Twisting Machine, Reflective Light Laminating Machine and other products have been widely used in the wire and cable processing industry. The main customers are: Foxconn (Vietnam branch), South Korea's Samsung (Vietnam branch) ), Luxshare Precision and other well-known domestic and foreign companies. Our Smart EI Semi-automatic Inserting Machine, EI Automatic Shaping Machine and many other products are widely used in low-frequency transformer manufacturers. The main customers are Kangding Electronics (stock code: 830928), Chint Electric (stock code: 601877), Shandong Yuxing Electric, Hangzhou Yuzheng Electric and other national leading enterprises in the production of low-frequency transformers for electric energy meters, which has increased the production efficiency in the industry by 30% and saved various costs by nearly 38%. We continuously improve the production process, create a variety of new production equipment and automated production processes, provide customers with various solutions and technical support, which win the trust and support of customers from all over the world with an excellent reputation.